Are the Time and Resources Taken to Clean your Fillers Eating Into your Production Schedule?
<p><span data-contrast="auto">Product changeovers between batches are a major food safety cross-contamination risk. The hygiene of fillers is critical to ensure that the quality of your finished product is not compromised. In order to maintain the high hygienic level required for this sensitive area in an efficient, effective and sustainable way, automatic cleaning and disinfecting systems are an indispensable requirement for all filling facilities.</span><span data-ccp-props="{"201341983":0,"335559739":160,"335559740":259}"> </span></p>
<p><span data-contrast="auto">Cleaning the fillers consumes the available production time and, though critical, impacts overall plant efficiency. Our experience shows that around 30% of the cost of filler cleaning is attributed to time and labor, but in practice, audited systems show a much higher percentage prior to optimization. We have found that under-optimized filler cleaning systems have the potential to return 15-50% of the cleaning-time to production - increasing your efficiency and reducing total costs.</span><span data-ccp-props="{"201341983":0,"335559739":160,"335559740":259}"> </span></p>
<h6><strong><span data-contrast="auto">What is Diversey FillerCheck?</span><span data-ccp-props="{"201341983":0,"335559739":160,"335559740":259}"> </span></strong></h6>
<p><span data-contrast="auto">FillerCheck is one solution within the </span><span data-contrast="auto">Diversey Knowledge-Based Services portfolio</span><span data-contrast="auto">. These services are designed to help you address food safety and operational efficiency challenges while reducing your total cost of operation. </span><span data-ccp-props="{"201341983":0,"335559739":160,"335559740":259}"> </span></p>
<p><span data-contrast="auto">Diversey® FillerCheck is a technical, environmental, and economic evaluation to validate the efficacy and efficiency of filler and hygiene. FillerCheck will help you improve your cleaning results, maintain microbiological standards, and safeguard your food safety. Our service specialists will help you discover if your filler cleaning process is underperforming and determine which optimization actions will result in meaningful improvement. They will conduct a detailed probe into your filler cleaning system to assess the system design, audit your current cleaning procedures, and evaluate appropriate resource usage. </span><span data-ccp-props="{"201341983":0,"335559739":160,"335559740":259}"> </span></p>
<ul>
<li><span data-contrast="auto">Ensure your chemical solution is suitable for your soils so that you can deliver a repeatable clean with each cycle</span><span data-ccp-props="{"201341983":0,"335559739":200,"335559740":276}"> </span></li>
<li><span data-contrast="auto">Optimize filler cleaning system design, energy efficiency and process automation</span><span data-ccp-props="{"201341983":0,"335559739":200,"335559740":276}"> </span></li>
<li><span data-contrast="auto">Reduce potential cross-contamination risk during product change-over</span><span data-ccp-props="{"201341983":0,"335559739":200,"335559740":276}"> </span></li>
<li><span data-contrast="auto">Prioritize areas of improvement and take action</span><span data-ccp-props="{"201341983":0,"335559739":200,"335559740":276}"> </span></li>
<li><span data-contrast="auto">As necessary, we will conduct additional assessments into the cleaning result, microbiological standards, and specific soils or allergens.</span><span data-ccp-props="{"201341983":0,"335559739":200,"335559740":276}"> </span></li>
<li><span data-contrast="auto">Analysis benchmarking your performance with a scorecard in six pillars of excellence: Filler block, EFC Equipment, EFC organization, EFC step parameters, Employed C&D product, and Hygiene Check. Results can help track improvements. Following the Diversey FillerCheck, you’ll receive recommendations based on four pillars:</span><span data-ccp-props="{"201341983":0,"335559739":200,"335559740":276}"> </span></li>
<li><span data-contrast="auto">Effective and efficient hygienic design</span><span data-ccp-props="{"201341983":0,"335559739":200,"335559740":276}"> </span></li>
<li><span data-contrast="auto">Cleaning efficiency</span><span data-ccp-props="{"201341983":0,"335559739":200,"335559740":276}"> </span></li>
<li><span data-contrast="auto">Water, energy and chemical efficiency</span><span data-ccp-props="{"201341983":0,"335559739":200,"335559740":276}"> </span></li>
<li><span data-contrast="auto">Time and usage efficiency</span><span data-ccp-props="{"201341983":0,"335559739":200,"335559740":276}"> </span></li>
</ul>
